2400 Double beam PP Spunbond Production Line

2400 Double beam PP Spunbond Production Line

2020-06-15 10:32:18   151

总概述 纺粘法是聚合物挤出法非织造布生产中最重要的、应用最广泛的一种方法。它利用化纤纺丝原理,在聚合物纺丝过程中使连续长丝铺置成网,纤网经机械、化学或热粘合等方法加固成网。纺粘法生产线流程短、生产效率高,大规模生产具有更大的成本优势。同时纺粘法非织造布的强度高、断裂伸长、纵横向强力比等物理机械性能明显优于其它产品。纺粘法产品现今已应用到所有的领域如:服装、装饰材料、医疗卫生材料、土工、农业用

   总概述

纺粘法是聚合物挤出法非织造布生产中最重要的、应用最广泛的一种方法。它利用化纤纺丝原理,在聚合物纺丝过程中使连续长丝铺置成网,纤网经机械、化学或热粘合等方法加固成网。纺粘法生产线流程短、生产效率高,大规模生产具有更大的成本优势。同时纺粘法非织造布的强度高、断裂伸长、纵横向强力比等物理机械性能明显优于其它产品。纺粘法产品现今已应用到所有的领域如:服装、装饰材料、医疗卫生材料、土工、农业用材料等。因此纺粘法非织造布有广阔的市场。

本无纺布设备为长丝丙纶纺粘无纺布设备,机组采用目前较为先进的单板整体狭缝气流牵伸技术。所提供的工艺设备与技术,是经生产实践证明了的、可靠的、先进的、成熟的,可满足买方稳定生产和长期运行的成套设备和技术。从投料到出布都自动控制;采用交流变频技术(比传统的直流调速系统具有节电和可靠性高的特点),选用触摸屏控制。该技术具有设备结构合理,作业效率高,生产消耗低,操作方便,设备运行故障少等特点。

本设备可根据生产厂家要求,生产各种颜色的无纺布料,双色无纺布(如一层为绿色一层为红色),复合(如一层拒水和一层亲水)无纺布.本单位生产的无纺设备,该设备质量稳定,结构稳重,操作方便,自动化程度高,较同等规格设备产量高,在同行业中较深受广大用户依赖。

General overview

Spunbond is the most important and widely used method in the production of nonwovens by polymer extrusion. It uses the principle of chemical fiber spinning, in the process of polymer spinning, the continuous filament is laid into a net, and the fiber mesh is reinforced by mechanical, chemical or thermal bonding. The spunbond production line has the advantages of short process, high production efficiency and larger cost. At the same time, the physical and mechanical properties of spunbonded nonwovens, such as high strength, elongation at break and longitudinal and transverse strength ratio, are obviously superior to other products. Spunbond products have been applied to all fields such as clothing, decorative materials, medical and health materials, geotechnical, agricultural materials and so on. Therefore,  Nonwovens have a wide market.

 The non-woven equipment is filament polypropylene spunbonded non-woven equipment, the unit adopts the current more advanced single board integral slit air draft technology. The process equipment and technology provided is a reliable, advanced and mature set of equipment and technology proved by production practice, which can meet the buyer's stable production and long-term operation. Automatic control from feed to cloth; use AC frequency conversion technology (than the traditional DC speed control system has the characteristics of power saving and high reliability), select touch screen control. The technology has the characteristics of reasonable equipment structure, high operation efficiency, low production consumption, convenient operation and less equipment operation failure.

 The equipment can according to the requirements of the manufacturer, the production of various colors of non-woven materials, two-color non-woven fabric (such as a layer of green and a layer of red), composite (such as a layer of water repellent and a layer of hydrophilic) non-woven fabric. The unit produces non-woven equipment, the quality of the equipment is stable, stable structure, easy to operate, high degree of automation, higher output than the same specifications of equipment, in the same industry by the majority of users.

 


I.  工艺流程

process flow:

 

供料-----熔融挤出-----过滤-----计量-----纺丝-----冷却-----牵伸-----成网-----热轧粘合----分切成卷

Feeding→Extrusion Melting→filtering→metering→spinning→Cooling→Stretching

→Web spreading→Thermal bonding→slitting→collecting

Welcome to DEYI group

II.产品特性

Product characteristic:

2-1  产品:聚丙烯无纺布

Product: PP spunbonded nonwovens

2-2  产品幅宽:2400(产出无纺布)

Product width:2400mm (final nonwoven product)

2-3  产品克重:                                      9-120  /平方米

Product gram                                               9-120 g/m2

2-4  原丝支数:≤2.5  

Filament titer: ≤2.5 Denier

2-5  生产能力:14 /  (基于布料克重≥40g/m2)

Production capacity: 14T/Day    (Based on fabric≥40g/m2 )

III.  原料规格

Raw material specification

3-1  熔融指数

Melting index  g/10min                                                                     20-40

3-2  熔点

Melting point                                                   0C                                   165

3-3  分子均匀度

Molecule uniformity degree                                              %              >95

3-4  灰分

Gray proportion                                          PPM                             <200

 

IV.  公共工程

Utilities

4-1  用电量:整机容量为 1100KW,装机容量为 400KW

Electricity:    1100for full lineworking power: 400KW

 

4-2 Water:    100m3/hr circulation water, 1T/day consumption

用水量:  50 立方/小时  水循环, /  consumption

 

4-3 Compressed air:                                              1m3/hr. pressure 0.8Mpa

用气量:立方/小时  压力 0.8 

 

Welcome to DEYI groupWelcome to DEYI group

Welcome to DEYI group

Welcome to DEYI group

Welcome to DEYI groupWelcome to DEYI group


I.  工艺流程

process flow:

 

供料-----熔融挤出-----过滤-----计量-----纺丝-----冷却-----牵伸-----成网-----热轧粘合----分切成卷

Feeding→Extrusion Melting→filtering→metering→spinning→Cooling→Stretching

→Web spreading→Thermal bonding→slitting→collecting

Welcome to DEYI group

II.产品特性

Product characteristic:

2-1  产品:聚丙烯无纺布

Product: PP spunbonded nonwovens

2-2  产品幅宽:2400(产出无纺布)

Product width:2400mm (final nonwoven product)

2-3  产品克重:                                      9-120  /平方米

Product gram                                               9-120 g/m2

2-4  原丝支数:≤2.5  

Filament titer: ≤2.5 Denier

2-5  生产能力:14 /  (基于布料克重≥40g/m2)

Production capacity: 14T/Day    (Based on fabric≥40g/m2 )

III.  原料规格

Raw material specification

3-1  熔融指数

Melting index  g/10min                                                                     20-40

3-2  熔点

Melting point                                                   0C                                   165

3-3  分子均匀度

Molecule uniformity degree                                              %              >95

3-4  灰分

Gray proportion                                          PPM                             <200

 

IV.  公共工程

Utilities

4-1  用电量:整机容量为 1100KW,装机容量为 400KW

Electricity:    1100for full lineworking power: 400KW

 

4-2 Water:    100m3/hr circulation water, 1T/day consumption

用水量:  50 立方/小时  水循环, /  consumption

 

4-3 Compressed air:                                              1m3/hr. pressure 0.8Mpa

用气量:立方/小时  压力 0.8 

 

Welcome to DEYI groupWelcome to DEYI group

Welcome to DEYI group

Welcome to DEYI group

Welcome to DEYI groupWelcome to DEYI group


I.  工艺流程

process flow:

 

供料-----熔融挤出-----过滤-----计量-----纺丝-----冷却-----牵伸-----成网-----热轧粘合----分切成卷

Feeding→Extrusion Melting→filtering→metering→spinning→Cooling→Stretching

→Web spreading→Thermal bonding→slitting→collecting

Welcome to DEYI group

II.产品特性

Product characteristic:

2-1  产品:聚丙烯无纺布

Product: PP spunbonded nonwovens

2-2  产品幅宽:2400(产出无纺布)

Product width:2400mm (final nonwoven product)

2-3  产品克重:                                      9-120  /平方米

Product gram                                               9-120 g/m2

2-4  原丝支数:≤2.5  

Filament titer: ≤2.5 Denier

2-5  生产能力:14 /  (基于布料克重≥40g/m2)

Production capacity: 14T/Day    (Based on fabric≥40g/m2 )

III.  原料规格

Raw material specification

3-1  熔融指数

Melting index  g/10min                                                                     20-40

3-2  熔点

Melting point                                                   0C                                   165

3-3  分子均匀度

Molecule uniformity degree                                              %              >95

3-4  灰分

Gray proportion                                          PPM                             <200

 

IV.  公共工程

Utilities

4-1  用电量:整机容量为 1100KW,装机容量为 400KW

Electricity:    1100for full lineworking power: 400KW

 

4-2 Water:    100m3/hr circulation water, 1T/day consumption

用水量:  50 立方/小时  水循环, /  consumption

 

4-3 Compressed air:                                              1m3/hr. pressure 0.8Mpa

用气量:立方/小时  压力 0.8 

 

Welcome to DEYI groupWelcome to DEYI group

Welcome to DEYI group

Welcome to DEYI group

Welcome to DEYI groupWelcome to DEYI group


I.  工艺流程

process flow:

 

供料-----熔融挤出-----过滤-----计量-----纺丝-----冷却-----牵伸-----成网-----热轧粘合----分切成卷

Feeding→Extrusion Melting→filtering→metering→spinning→Cooling→Stretching

→Web spreading→Thermal bonding→slitting→collecting

Welcome to DEYI group

II.产品特性

Product characteristic:

2-1  产品:聚丙烯无纺布

Product: PP spunbonded nonwovens

2-2  产品幅宽:2400(产出无纺布)

Product width:2400mm (final nonwoven product)

2-3  产品克重:                                      9-120  /平方米

Product gram                                               9-120 g/m2

2-4  原丝支数:≤2.5  

Filament titer: ≤2.5 Denier

2-5  生产能力:14 /  (基于布料克重≥40g/m2)

Production capacity: 14T/Day    (Based on fabric≥40g/m2 )

III.  原料规格

Raw material specification

3-1  熔融指数

Melting index  g/10min                                                                     20-40

3-2  熔点

Melting point                                                   0C                                   165

3-3  分子均匀度

Molecule uniformity degree                                              %              >95

3-4  灰分

Gray proportion                                          PPM                             <200

 

IV.  公共工程

Utilities

4-1  用电量:整机容量为 1100KW,装机容量为 400KW

Electricity:    1100for full lineworking power: 400KW

 

4-2 Water:    100m3/hr circulation water, 1T/day consumption

用水量:  50 立方/小时  水循环, /  consumption

 

4-3 Compressed air:                                              1m3/hr. pressure 0.8Mpa

用气量:立方/小时  压力 0.8 

 

Welcome to DEYI groupWelcome to DEYI group

Welcome to DEYI group

Welcome to DEYI group

Welcome to DEYI groupWelcome to DEYI group


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